Linea di imbottigliamento Complete Bottling Line KRONES ERGOBLOC L 31500 bph for Still Wat

| Preform feeder | Krones | Contifeed | 2013 |
| Inspector | Krones | Preform Check | 2013 | Preform Inspection
| Blow Molding Machine | Krones | Contiform III | 2013 |
| Filling Monoblock | Krones | ErgoBloc L 40-15 | 2013 |
| Inspector | Krones | Checkmat | 2013 | Cap inspection
| Labeling Machine | Krones | Contiroll | 2013 |
| Shrink Wrapper | Gebo Cermex | | 2013 |
| Case Packer | Gebo Cermex | | 2013 |



Description

Krones Contifeed Preform Feeder


The Krones Contifeed preform feeder is designed for the precise and efficient feeding of PET preforms into the blow molding machine. It operates using a roller sorter system that gently handles preforms of various sizes, ensuring they are properly aligned before entering the blow molder. The Contifeed system offers quick and infinitely variable adjustments, allowing it to accommodate different preform types and sizes with minimal manual intervention. The system is available in three different lengths to match the output of the blow molding machine and includes options for automatic adjustment, making it highly flexible and adaptable to different production requirements. The design also includes features like automatic troubleshooting and easy access for maintenance, ensuring high operational efficiency​.


Krones Preform Check Inspector


The Krones Preform Check Inspector is a sophisticated, inline inspection system designed to ensure the quality and integrity of PET preforms before they enter the blow molding process. Recognizing that the quality of the final bottle is heavily dependent on the condition of the preform, this system plays a critical role in maintaining high production standards and reducing waste in bottling operations.


The Preform Check Inspector utilizes advanced vision technology, incorporating high-resolution cameras and specialized lighting to conduct a comprehensive analysis of each preform. As preforms pass through the inspection station, they are subjected to multiple checks that assess various quality parameters. These include detecting surface defects such as scratches, dents, or contaminants, as well as identifying dimensional inaccuracies like ovality or variations in wall thickness.


One of the key features of the Preform Check Inspector is its ability to perform 360-degree inspections. This is achieved by rotating each preform in front of stationary cameras, allowing for a complete examination of the entire surface area. This comprehensive approach ensures that even minute defects, which could compromise the integrity of the final bottle, are reliably detected.


The system is also equipped with specialized software algorithms that analyze the captured images in real-time. These algorithms are calibrated to distinguish between acceptable variations and actual defects, minimizing false rejects and ensuring that only preforms that truly fail to meet quality standards are removed from the production line. This precision contributes to optimal material utilization and cost efficiency.


Integration with the overall production line is seamless, as the Preform Check Inspector can communicate with upstream and downstream equipment to synchronize operations. In the event of detecting a defective preform, the system can trigger reject mechanisms to remove the faulty item without interrupting the flow of production. Additionally, the system’s data logging capabilities allow for tracking defect rates and identifying patterns, which can be invaluable for quality control and process improvement initiatives.


User interaction with the Preform Check Inspector is facilitated through an intuitive interface that provides real-time feedback on inspection results, system status, and performance metrics. Operators can easily adjust inspection parameters, review images of rejected preforms, and perform routine maintenance tasks. The system is designed for high reliability and low maintenance, ensuring consistent operation even in demanding production environments.


In summary, the Krones Preform Check Inspector is an essential quality assurance tool that enhances the reliability and efficiency of PET bottle production. By ensuring that only flawless preforms proceed to the blow molding stage, it helps maintain high product quality standards, reduces waste, and optimizes overall production efficiency.


Krones Contiform III Blow Molding Machine


The Krones Contiform III is a highly advanced stretch blow molding machine, optimized for the production of PET bottles with a focus on maximizing efficiency and minimizing resource consumption. The machine is capable of producing up to 82,500 bottles per hour, with a maximum of 30 cavities, making it one of the most powerful blow molding systems available on the market.


At the heart of the Contiform III is its innovative stretch blow molding process, which involves heating PET preforms to the optimal temperature before stretching and inflating them into molds to form the final bottle shape. The machine’s heating module uses advanced infrared technology to ensure precise and even heating of preforms, which is critical for maintaining consistent bottle quality. The heating system is designed to be energy-efficient, significantly reducing power consumption compared to previous models.


A key feature of the Contiform III2 is its elimination of the traditional pressure pad in the mold carrier. Instead, the machine employs an upgraded mold carrier locking mechanism that securely holds the mold halves together during the blowing process. This innovation not only enhances the reliability of the machine but also contributes to a 15% reduction in high-pressure air consumption. The absence of the pressure pad also allows for a more compact machine design, reducing the overall footprint of the blow molding system.


The Contiform III2’s modular construction offers unparalleled flexibility, allowing for the integration of various options such as the MouldXpress Robot, which enables fully automatic mold changes. This feature is particularly beneficial for operations that require frequent product changeovers, as it minimizes downtime and increases overall production efficiency. Additionally, the machine’s kinematic optimizations, including a smaller blow wheel, further enhance its output capabilities, ensuring rapid and consistent production of high-quality PET bottles​.


Overall, the Krones Contiform III2 stands out as a state-of-the-art solution for high-volume PET bottle manufacturing, combining cutting-edge technology with a strong emphasis on energy efficiency and operational flexibility.


Krones ErgoBloc L 40-15 Filling Monoblock


The Krones ErgoBloc L 40-15 filling monoblock is an integrated system that combines the processes of bottle blowing, filling, and capping into a single, compact unit. This all-in-one solution is engineered to maximize efficiency and minimize the space required on the production floor, making it particularly suitable for high-speed bottling operations where footprint and throughput are critical.


The ErgoBloc L operates with a high degree of automation, streamlining the entire production process from preform to finished, sealed bottle. The system begins with the blowing module, where PET preforms are heated and molded into bottles. This module is seamlessly integrated with the filling and capping stations, eliminating the need for intermediate conveyors and reducing the potential for contamination between stages.


The filling station within the ErgoBloc L uses volumetric or gravity filling technology, depending on the product requirements. This ensures that each bottle is filled to the exact specified level, with high precision and repeatability. The filling valves are designed for high-speed operation, allowing the machine to handle large volumes with minimal waste.


Following the filling process, bottles are immediately capped using the integrated capping module. This module can be configured to apply various types of closures, including screw caps, press-on caps, or sports caps, depending on the application. The capping process is tightly controlled to ensure that each closure is applied with consistent torque, maintaining product integrity and preventing leaks.


The modular design of the ErgoBloc L allows for easy maintenance and quick format changes, enabling the system to adapt to different bottle sizes and shapes with minimal downtime. Additionally, the compact layout reduces the number of transfer points and the overall length of the line, further enhancing the system’s efficiency and reducing energy consumption.


Overall, the Krones ErgoBloc L 40-15 filling monoblock is a highly sophisticated solution designed for high-volume bottling operations, offering superior integration, flexibility, and operational efficiency


Krones Checkmat Cap Inspector


The Krones Checkmat cap inspector is an automated inspection system that ensures the quality and correct application of caps on filled bottles. Utilizing advanced vision technology, the Checkmat system verifies that each cap is properly aligned, securely fastened, and free from defects. This inspection step is essential for maintaining product integrity and preventing issues such as leaks or contamination. The Checkmat system is designed to operate at high speeds, making it suitable for integration into fast-paced production lines.


Krones Contiroll Labeling Machine


The Krones Contiroll labeling machine is an advanced system specifically designed for the high-speed application of wrap-around labels on PET bottles and other container types. Known for its precision and reliability, the Contiroll is engineered to handle a wide variety of label materials and container shapes, making it a versatile solution for modern bottling lines.


At the core of the Contiroll’s operation is its ability to apply labels with exceptional accuracy at high speeds. The machine uses a roll-fed labeling technique, where labels are fed directly from a roll, cut to the precise length, and then applied to the containers. This method ensures minimal label waste and allows for the continuous, uninterrupted application of labels even at the highest production speeds.


The labeling process begins with the exact positioning of containers, which is critical for the accurate application of labels. The Contiroll employs servo-driven label feed and cutting systems that ensure each label is cut and positioned with millimeter precision. The labels are then applied using a vacuum drum that ensures a firm and wrinkle-free application, adhering the label securely to the bottle’s surface.


The machine’s modular design allows it to be easily integrated into existing production lines or configured for specific requirements, such as different label materials or container sizes. The Contiroll can handle a wide range of label types, including paper, plastic, and composite labels, and it supports various adhesives, making it suitable for different product lines.


Additionally, the Contiroll is equipped with intelligent control systems that monitor the entire labeling process in real-time. This ensures consistent label placement and quality, even during high-speed operation. The machine’s user-friendly interface allows operators to make quick adjustments, perform maintenance, and monitor performance, all of which contribute to minimizing downtime and maximizing productivity.


The Contiroll is also designed with efficiency in mind, featuring quick-change capabilities that allow for rapid switchovers between different label types or container formats. This flexibility is particularly beneficial in production environments where multiple product variants are handled on the same line.


Overall, the Krones Contiroll labeling machine is a state-of-the-art solution for bottling operations that require precise, efficient, and reliable labeling. Its advanced technology and versatility make it an essential component in high-performance production lines where quality and efficiency are paramount.


Gebo Cermex Shrink Wrapper


The Gebo Cermex shrink wrapper is a robust packaging machine designed to wrap and bundle bottles in shrink film, providing protection during transport and storage. This machine ensures tight and uniform wrapping, which is crucial for maintaining the stability of bottles during handling. The shrink wrapper is built for high-speed operations and can be easily integrated into existing production lines, making it a versatile addition to any bottling facility​.


Gebo Cermex Case Packer


The Gebo Cermex case packer is an automated system designed to pack wrapped bottles into cases efficiently and securely. This machine ensures that bottles are correctly positioned within each case, minimizing the risk of damage during transport. The case packer is adaptable to various case sizes and configurations, providing flexibility for different packaging requirements. Its integration into the production line helps streamline the packaging process, enhancing overall productivity​.



Speed: 31500 BPH
Containers: PET
Formats: 0.35 L, 0.50 L
Product: Water (Still)
Fill type: Volumetric
Neck type: 29/25